Andon (Prozessoptimierung)
In der Fertigung ist ein Andon ({{#invoke:Vorlage:lang|flat}}) ein visuelles oder akustisches System, das das Management, die Wartung und andere Mitarbeiter sofort über Qualitäts- oder Prozessprobleme informiert. Der Alarm kann manuell, beispielsweise über ein Zugseil oder einen Knopf, oder automatisch durch die Produktionsanlage ausgelöst werden. Häufig bietet das System zudem eine Möglichkeit, den Fertigungsfluss zu pausieren, um ein Problem zeitnah zu beheben.<ref>{{#invoke:Vorlage:Literatur|f}}{{#if: | {{#if: Vorlage:Cite book/ParamBool | Vorlage:Toter Link/archivebot | Vorlage:Webarchiv/archiv-bot }}
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„Andon“ ist ein Lehnwort aus dem Japanischen (行灯) und bedeutet ursprünglich ‚Papierlaterne‘. Ursprünglich bezeichnete das Wort eine traditionelle japanische Laterne, bestehend aus einem Holzrahmen und Shoji-Papier.<ref>{{#if:Vorlage:Cite book/URL|{{#iferror: {{#iferror:{{#invoke:Vorlage:FormatDate|Execute}}|}}| |}}}}{{#if:{{#if:
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|0|=Vorlage:Toter Link/Core{{#if: https://jisho.org/word/%E8%A1%8C%E7%81%AF | {{#if: | [1] }} (Seite {{#switch:|no|0|=|dauerhaft }}nicht mehr abrufbar{{#if: | , festgestellt im {{#invoke:DateTime|format||F Y}} }}. Suche im Internet Archive ){{#if: | {{#if: deadurlausgeblendet | | Vorlage:Toter Link/archivebot }} }} | (Seite {{#switch:|no|0|=|#default=dauerhaft }}nicht mehr abrufbar{{#if: | , festgestellt im {{#invoke:DateTime|format||F Y}} }}.) }}{{#switch: |no|0|= |#default={{#if: || }} }}{{#invoke:TemplatePar|check |opt = inline= url= text= datum= date= archivebot= bot= botlauf= fix-attempted= checked= |cat = Wikipedia:Vorlagenfehler/Vorlage:Toter Link |errNS = 0 |template = Vorlage:Toter Link |format = |preview = 1 }}{{#if: https://jisho.org/word/%E8%A1%8C%E7%81%AF | {{#if:{{#invoke:URLutil|isWebURL|https://jisho.org/word/%E8%A1%8C%E7%81%AF}} || {{#if: || }} }} | {{#if: | {{#if: || }} | {{#if: || }} }} }}{{#if: | {{#if:{{#invoke:DateTime|format||F Y|noerror=1}} || {{#if: || }} }} }}{{#switch: deadurl |checked|deadurl|= |#default= {{#if: || }} }}|#default= https://wiki-de.moshellshocker.dns64.de/index.php?title=Wikipedia:Defekte_Weblinks&dwl=https://jisho.org/word/%E8%A1%8C%E7%81%AF Die nachstehende Seite ist {{#switch:|no|0|=|dauerhaft }}nicht mehr abrufbar]{{#if: | , festgestellt im {{#invoke:DateTime|format||F Y}} }}. (Suche im Internet Archive. ) {{#if: | {{#if: deadurlausgeblendet | | Vorlage:Toter Link/archivebot }} }}Vorlage:Toter Link/Core{{#switch: |no|0|= |#default= {{#if: || }} }}{{#invoke:TemplatePar|check |all = inline= url= |opt = datum= date= archivebot= bot= botlauf= fix-attempted= checked= |cat = Wikipedia:Vorlagenfehler/Vorlage:Toter Link |errNS = 0 |template = Vorlage:Toter Link |format = |preview = 1 }}{{#if: https://jisho.org/word/%E8%A1%8C%E7%81%AF | {{#if:{{#invoke:URLutil|isWebURL|https://jisho.org/word/%E8%A1%8C%E7%81%AF}} || {{#if: || }} }} }}{{#if: | {{#if:{{#invoke:DateTime|format||F Y|noerror=1}} || {{#if: || }} }} }}{{#switch: deadurl |checked|deadurl|= |#default= {{#if: || }} }}[https://jisho.org/word/%E8%A1%8C%E7%81%AF }}|{{#switch: |0|=Vorlage:Toter Link/Core{{#if: https://jisho.org/word/%E8%A1%8C%E7%81%AF | {{#if: | [2] }} (Seite {{#switch:|no|0|=|dauerhaft }}nicht mehr abrufbar{{#if: | , festgestellt im {{#invoke:DateTime|format||F Y}} }}. Suche im Internet Archive ){{#if: | {{#if: | | Vorlage:Toter Link/archivebot }} }} | (Seite {{#switch:|no|0|=|#default=dauerhaft }}nicht mehr abrufbar{{#if: | , festgestellt im {{#invoke:DateTime|format||F Y}} }}.) }}{{#switch: |no|0|= |#default={{#if: || }} }}{{#invoke:TemplatePar|check |opt = inline= url= text= datum= date= archivebot= bot= botlauf= fix-attempted= checked= |cat = Wikipedia:Vorlagenfehler/Vorlage:Toter Link |errNS = 0 |template = Vorlage:Toter Link |format = |preview = 1 }}{{#if: https://jisho.org/word/%E8%A1%8C%E7%81%AF | {{#if:{{#invoke:URLutil|isWebURL|https://jisho.org/word/%E8%A1%8C%E7%81%AF}} || {{#if: || }} }} | {{#if: | {{#if: || }} | {{#if: || }} }} }}{{#if: | {{#if:{{#invoke:DateTime|format||F Y|noerror=1}} || {{#if: || }} }} }}{{#switch: |checked|deadurl|= |#default= {{#if: || }} }}|#default= https://wiki-de.moshellshocker.dns64.de/index.php?title=Wikipedia:Defekte_Weblinks&dwl=https://jisho.org/word/%E8%A1%8C%E7%81%AF Die nachstehende Seite ist {{#switch:|no|0|=|dauerhaft }}nicht mehr abrufbar]{{#if: | , festgestellt im {{#invoke:DateTime|format||F Y}} }}. (Suche im Internet Archive. ) {{#if: | {{#if: | | Vorlage:Toter Link/archivebot }} }}Vorlage:Toter Link/Core{{#switch: |no|0|= |#default= {{#if: || }} }}{{#invoke:TemplatePar|check |all = inline= url= |opt = datum= date= archivebot= bot= botlauf= fix-attempted= checked= |cat = Wikipedia:Vorlagenfehler/Vorlage:Toter Link |errNS = 0 |template = Vorlage:Toter Link |format = |preview = 1 }}{{#if: https://jisho.org/word/%E8%A1%8C%E7%81%AF | {{#if:{{#invoke:URLutil|isWebURL|https://jisho.org/word/%E8%A1%8C%E7%81%AF}} || {{#if: || }} }} }}{{#if: | {{#if:{{#invoke:DateTime|format||F Y|noerror=1}} || {{#if: || }} }} }}{{#switch: |checked|deadurl|= |#default= {{#if: || }} }}[https://jisho.org/word/%E8%A1%8C%E7%81%AF }} }}}}}}}}}}{{#if:| {{#invoke:Vorlage:Internetquelle|archivBot|stamp=|text={{#if:Vorlage:Cite book/URL|Vorlage:Webarchiv/archiv-bot}}
}}}}{{#invoke:TemplatePar|check |all= url= titel= |opt= autor= hrsg= format= sprache= titelerg= werk= seiten= datum= abruf= zugriff= abruf-verborgen= archiv-url= archiv-datum= archiv-bot= kommentar= zitat= AT= CH= offline= |cat= {{#ifeq: 0 | 0 | Wikipedia:Vorlagenfehler/Vorlage:Internetquelle}} |template= Vorlage:Internetquelle |format=0 |preview=1 }}{{#invoke:TemplatePar|check
|all = url= title= |opt = script-title= trans-title= archive-url= archiveurl= archive-date= archivedate= authors= vauthors= author= author1= authorlink= authorlink1= author-link= author-link1= author2= author-link2= author3= author-link3= author4= author-link4= author5= author-link5= author6= author7= author8= author9= last= first= last1= first1= last2= first2= last3= first3= last4= first4= last5= first5= last6= first6= last7= first7= last8= first8= last9= first9= others= language= lang= format= website= work= publisher= via= pages= page= at= date= year= id= bibcode= doi= pmid= pmc= arxiv= archivedate= archive-date= archivebot= accessdate= access-date= quote= comment= url-status= ref= url-access= orig-year= editor= editor-link= editor-last= editor-first= editor1-link= editor1-last= editor1-first= editor2= editor2-last= editor2-first= editor2-link= department= series= agency= location= place= publication-place= publication-date= type= asin= doi-broken-date= isbn= issn= jfm= jstor= lccn= mr= oclc= ol= osti= rfc= ssrn= zbl= postscript= df= mode= display-authors= display-editors= book-title= contribution-url= offline= coauthors= month= authorlink2= authorlink3= authorlink4= authorlink5= last10= first10= last11= first11= last12= first12= last13= first13= last14= first14= last15= first15= last16= first16= last17= first17= last18= first18= last19= first19= last20= first20= last21= first21= |cat = Wikipedia:Vorlagenfehler/Vorlage:Cite web |errNS = 0 |template = Vorlage:Cite web |format = |preview = 1 }}Vorlage:Cite book/URL{{#if: Vorlage:Cite book/Webarchiv | Vorlage:Cite book/Meldung }}{{#if: | Vorlage:Cite book/Meldung }}Vorlage:Cite book/Meldung2{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}}{{#ifeq:^^|^^||+1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}}{{#ifeq:^^|^^||+1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:jisho.org|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:2025-01-10|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:ja|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1 | Vorlage:Cite book/Meldung }}</ref> Im Zuge der Entwicklung moderner Produktionsmethoden begannen japanische Hersteller, den Begriff „Andon“ für ein visuelles Signalsystem zu verwenden, mit dem Mitarbeiter schnell auf Qualitäts- oder Prozessprobleme aufmerksam gemacht werden können.<ref>{{#invoke:Vorlage:Literatur|f}}{{#if:
| {{#if: Vorlage:Cite book/ParamBool | Vorlage:Toter Link/archivebot | Vorlage:Webarchiv/archiv-bot }}
}}{{#invoke:TemplatePar|check
|all = title= |opt = vauthors= author= author-link= authorlink= author1= author-link1= author1-link= first= last= first1= last1= first2= last2= author2= first3= last3= author3= first4= last4= author4= first5= last5= author5= first6= last6= author6= first7= last7= author7= first8= last8= author8= others= coauthors= script-title= trans-title= orig-date= orig-year= chapter= chapter-url= editor= editor-first= editor-last= editor-first1= editor-last1= editor-first2= editor-last2= editor-first3= editor-last3= editor-link= editor-link1= language= format= others= series= issue= number= edition= volume= publisher= location= date= year= isbn= page= at= pages= arxiv= doi= jstor= bibcode= pmc= pmid= lccn= oclc= id= url= url-status= access-date= accessdate= archive-url= archiveurl= archive-date= archivedate= quote= url-access= ref= coauthors= origyear= archivebot= offline= |cat = Wikipedia:Vorlagenfehler/Vorlage:Cite book |errNS = 0 |template = Vorlage:Cite book |format = |preview = 1
}}Vorlage:Cite book/URLVorlage:Cite book/Meldung2{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool
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| Vorlage:Cite book/Meldung
}}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}}{{#ifeq:Jeffrey K. Liker|^^||+1}}{{#ifeq:^^|^^||+1}} > 1
| Vorlage:Cite book/Meldung
}}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1
| Vorlage:Cite book/Meldung
}}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:148–149|^^||+1}} > 1
| Vorlage:Cite book/Meldung
}}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1
| Vorlage:Cite book/Meldung
}}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1
| Vorlage:Cite book/Meldung
}}{{#ifexpr: {{#ifeq:^^|^^|0|1}}{{#ifeq:^^|^^||+1}} > 1
| Vorlage:Cite book/Meldung
}}</ref>
Funktionsweise
Ein Andon-System ist ein zentrales Element der Jidoka-Qualitätskontrollmethode, die von Toyota entwickelt wurde und heute Teil des Lean-Production-Ansatzes ist.<ref>{{#invoke:Vorlage:Literatur|f}}{{#if: | {{#if: Vorlage:Cite book/ParamBool | Vorlage:Toter Link/archivebot | Vorlage:Webarchiv/archiv-bot }}
}}{{#invoke:TemplatePar|check
|all = title= |opt = vauthors= author= author-link= authorlink= author1= author-link1= author1-link= first= last= first1= last1= first2= last2= author2= first3= last3= author3= first4= last4= author4= first5= last5= author5= first6= last6= author6= first7= last7= author7= first8= last8= author8= others= coauthors= script-title= trans-title= orig-date= orig-year= chapter= chapter-url= editor= editor-first= editor-last= editor-first1= editor-last1= editor-first2= editor-last2= editor-first3= editor-last3= editor-link= editor-link1= language= format= others= series= issue= number= edition= volume= publisher= location= date= year= isbn= page= at= pages= arxiv= doi= jstor= bibcode= pmc= pmid= lccn= oclc= id= url= url-status= access-date= accessdate= archive-url= archiveurl= archive-date= archivedate= quote= url-access= ref= coauthors= origyear= archivebot= offline= |cat = Wikipedia:Vorlagenfehler/Vorlage:Cite book |errNS = 0 |template = Vorlage:Cite book |format = |preview = 1
}}Vorlage:Cite book/URLVorlage:Cite book/Meldung2{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
}}</ref><ref>{{#invoke:Vorlage:Literatur|f}}{{#if:
| {{#if: Vorlage:Cite book/ParamBool | Vorlage:Toter Link/archivebot | Vorlage:Webarchiv/archiv-bot }}
}}{{#invoke:TemplatePar|check
|all = title= |opt = vauthors= author= author-link= authorlink= author1= author-link1= author1-link= first= last= first1= last1= first2= last2= author2= first3= last3= author3= first4= last4= author4= first5= last5= author5= first6= last6= author6= first7= last7= author7= first8= last8= author8= others= coauthors= script-title= trans-title= orig-date= orig-year= chapter= chapter-url= editor= editor-first= editor-last= editor-first1= editor-last1= editor-first2= editor-last2= editor-first3= editor-last3= editor-link= editor-link1= language= format= others= series= issue= number= edition= volume= publisher= location= date= year= isbn= page= at= pages= arxiv= doi= jstor= bibcode= pmc= pmid= lccn= oclc= id= url= url-status= access-date= accessdate= archive-url= archiveurl= archive-date= archivedate= quote= url-access= ref= coauthors= origyear= archivebot= offline= |cat = Wikipedia:Vorlagenfehler/Vorlage:Cite book |errNS = 0 |template = Vorlage:Cite book |format = |preview = 1
}}Vorlage:Cite book/URLVorlage:Cite book/Meldung2{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
}}</ref>
Jidoka (自働化) bedeutet in diesem Kontext, dass jeder Mitarbeiter befugt ist, die Fertigungslinie bei Problemen unverzüglich anzuhalten, damit Qualitätsmängel sofort behoben werden können.<ref>{{#invoke:Vorlage:Literatur|f}}{{#if: | {{#if: Vorlage:Cite book/ParamBool | Vorlage:Toter Link/archivebot | Vorlage:Webarchiv/archiv-bot }}
}}{{#invoke:TemplatePar|check
|all = title= |opt = vauthors= author= author-link= authorlink= author1= author-link1= author1-link= first= last= first1= last1= first2= last2= author2= first3= last3= author3= first4= last4= author4= first5= last5= author5= first6= last6= author6= first7= last7= author7= first8= last8= author8= others= coauthors= script-title= trans-title= orig-date= orig-year= chapter= chapter-url= editor= editor-first= editor-last= editor-first1= editor-last1= editor-first2= editor-last2= editor-first3= editor-last3= editor-link= editor-link1= language= format= others= series= issue= number= edition= volume= publisher= location= date= year= isbn= page= at= pages= arxiv= doi= jstor= bibcode= pmc= pmid= lccn= oclc= id= url= url-status= access-date= accessdate= archive-url= archiveurl= archive-date= archivedate= quote= url-access= ref= coauthors= origyear= archivebot= offline= |cat = Wikipedia:Vorlagenfehler/Vorlage:Cite book |errNS = 0 |template = Vorlage:Cite book |format = |preview = 1
}}Vorlage:Cite book/URLVorlage:Cite book/Meldung2{{#if: Vorlage:Cite book/ParamBool | Vorlage:Cite book/Meldung }}{{#if: Vorlage:Cite book/ParamBool
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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| Vorlage:Cite book/Meldung
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}}</ref> Diese Fähigkeit zur sofortigen Problemidentifikation und -lösung ist ein wesentlicher Bestandteil des Lean-Gedankens, der Verschwendung vermeiden und Prozesse kontinuierlich verbessern soll.<ref>{{#invoke:Vorlage:Literatur|f}}{{#if:
| {{#if: Vorlage:Cite book/ParamBool | Vorlage:Toter Link/archivebot | Vorlage:Webarchiv/archiv-bot }}
}}{{#invoke:TemplatePar|check
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Häufige Gründe für eine manuelle Aktivierung des Andons sind:
- Materialmangel
- Entdeckte oder verursachte Fehler
- Funktionsstörung von Werkzeugen oder Maschinen
- Sicherheitsprobleme
Seit 2014 ersetzt Toyota das traditionelle Andon-Seil schrittweise durch einen „Andon-Knopf“, der drahtlos bedient werden kann, um das Kabelgewirr auf dem Produktionsboden zu reduzieren und Stolperunfälle zu vermeiden.<ref>{{#if:Vorlage:Cite book/URL|{{#iferror: {{#iferror:{{#invoke:Vorlage:FormatDate|Execute}}|}}| |}}}}{{#if:{{#if:
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Geschichte
Das Konzept, einem Produktionsmitarbeiter die Befugnis zu geben, die Produktionslinie bei einem vermuteten Qualitätsproblem anzuhalten, wird oft W. Edwards Deming und anderen zugeschrieben, die nach dem Zweiten Weltkrieg das Konzept des Kaizen entwickelten. Viele führen den Aufstieg Japans von den Nachkriegsruinen zur weltweit zweitgrößten Volkswirtschaft unter anderem auf solche industriellen Innovationen zurück:
- Besseres Produktdesign zur Verbesserung des Kundenservice
- Höhere Einheitlichkeit der Produktqualität
- Verbesserung der Produkttests am Arbeitsplatz und in Forschungszentren
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Einzelnachweise
<references />
Weblinks / Quellen
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Kategorien:
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- Wikipedia:Weblink offline fix-attempted
- Wikipedia:Vorlagenfehler/Vorlage:Toter Link
- Wikipedia:Vorlagenfehler/Vorlage:Toter Link/URL fehlt
- Wikipedia:Vorlagenfehler/Schwesterprojekt
- Wirtschaft (Japan)
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